§ Glossary
The terms a plant engineer actually uses.
Working definitions, not textbook ones. We write them the way the people on shift talk about them.
- BMA
- Hydrolyzed protein set retarder, originally a Bayer trademark. Adsorbs onto growing dihydrate crystals; particularly effective with kettle-calcined stucco.
- BNS
- β-Naphthalene sulfonate. Polycondensate dispersant, electrostatic mechanism, lower cost than PCE.
- Bound water
- The 6.2 wt% of structural water held within the CaSO₄·2H₂O crystal, released only on calcination.
- bwoc
- By weight of cement — or in board service, by weight of stucco. Standard dosage convention.
- Calcination
- Thermal conversion of gypsum (CaSO₄·2H₂O) to hemihydrate (CaSO₄·½H₂O) and/or anhydrite, typically at 120–180 °C in a kettle or flash calciner.
- DensGlass
- Georgia-Pacific's paperless gypsum board family with fiberglass mat facing instead of paper.
- Dihydrate
- CaSO₄·2H₂O. The set form of gypsum, also the raw quarry mineral.
- Edge dam
- The lateral barrier at the forming station that constrains slurry to the board width.
- FIBC
- Flexible intermediate bulk container. The 1,000 kg 'big bag' used for dry chemical shipments.
- Flash zone
- First section of the board kiln, where high-temperature gas evaporates free water rapidly.
- Fluidity cone
- Truncated cone (typically ASTM C472 inspired) used to measure slurry spread as a flow proxy.
- FSI
- Foam Stability Index — internal Nordgyp lab method for characterizing foam half-life and density.
- Hemihydrate
- CaSO₄·½H₂O. The calcined intermediate that rehydrates to dihydrate when stucco is mixed with water.
- Lignosulfonate
- Wood-pulping by-product, used as a low-cost dispersant. Acts as a mild retarder; watch dosage on fire-rated boards.
- PCE
- Polycarboxylate ether. Comb-polymer dispersant with carboxylate backbone and PEG side chains; steric mechanism.
- PMHS
- Poly(methylhydrogensiloxane). The reactive silicone used in hydrophobic board cores; releases H₂ on grafting.
- Set time
- Time from end of mixing to a defined hardness threshold (Vicat needle penetration), conventionally split into initial and final set.
- STMP
- Sodium trimetaphosphate. Crosslinking agent for non-migratory starches in the gypsum core.
- Stucco
- Industry term for calcined gypsum, predominantly hemihydrate with controlled anhydrite content.
- Type X
- Fire-rated gypsum board per ASTM C1396, typically with chopped glass fiber and vermiculite for high-temperature core integrity.
- VHI
- Very High Inhibition (against water absorption). Type H per EN 520, < 5% absorption per ASTM C473.
- Vicat
- Penetration test apparatus used to determine initial and final set of cementitious materials, adapted for gypsum.